Product Description
Product Description
BOQIANG Drive S Series Helical-Worm Geared Motor
Features:
-High efficiency: 75%-80%;
-High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange inpu
Mounting position
Position of the motor thermal box
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S series worm helical gearbox reducer |
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Product name |
S-series gearbox hollow shaft S77 oil sealed gearbox reducer |
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Warranty |
1 years |
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Applicable Industries |
Manufacturing Plant |
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Weight (KG) |
50KG |
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Customized support |
OEM |
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Gearing Arrangement |
worm and helical gear |
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Output Torque |
1.8-2430N.M |
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Input Speed |
1440, 2800,960,750 |
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Output Speed |
0.5 to 200 |
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Place of Origin |
China |
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Product name |
S-series gearbox hollow shaft S77 oil sealed gearbox reducer |
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Application |
Hardened Tooth Surface |
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Installation |
Horizontal Type |
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Layout |
Coaxial |
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Gear Shape |
Helical |
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Production Capacity |
5000PCS /Month |
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Type |
Gear Reduction Motor |
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Color |
Blue,Sliver or Customized |
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Packing |
Wooden Box |
Photos of the factory area
the factory area
ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.
Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.
Looking back at the past and looking CZPT to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
Supporting equipment
Packaging And Transportation
FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Gearbox |
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| Function: | Clutch, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Customization: |
Available
| Customized Request |
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Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-09-08
China Custom ATA Shaft Mounted Helical Gear Box for Conveyor gearbox worm box
Product Description
ATA Shaft Mounted Helical Gear Box for Conveyor
ATA series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, light weight, low energy consumption and so on. Input shaft of ATA speed reducer is connected with gear motor by belt pulley, hollow output shaft is linked with a key. It can be replaced by electric drum as power for belt conveyors and lifting equipments. ATA series shaft mounted gearbox could be attached with back-stop to avoid the working machine back skating, and conveniently mounted by tie rod. ATA series shaft mounted speed reducer is widely applied in the mining equipments, concrete mixing batching plant, stone crushers, sand making production line and other belt conveyors, mechanical transmission areas.
Mechanical belt conveyors drive system is composed of ATA shaft mounted speed reducer, torque arm, pulleys and gear motors, whose power transmission from the gear motor to the gearbox through the pulley, and then speed reducer passed to the drive pulley through the hollow output shaft and the gearbox is fixed by torque arm, anti-slip device can be configured. The system is convenient to install, use and maintain.
The features of ATA shaft mounted gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select 3 hollow diameter at most.
Gearbox Housing: Hard Iron Steel, can be used outside.
Anti-slip device: Can suit for any model, It’s very convenient to be mounted.
The applications of ATA shaft mounted gearbox:
Agriculture, commerce, telecommunications industry, the food industry, tobacco industry, automobile industry, cement industry, mining industry, mixing station belt conveyor system.
The maintenance of ATA shaft mounted gearbox:
1. Before starting the reducer must be filled of N159 or N220 extreme pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After 3 months running, the gearbox need to change oil, attention it must be debris inside the machine rinse before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fastened with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
The models of ATA shafted mounted gearbox:
ATA35 ATA40 ATA45 ATA50 ATA60 ATA70 ATA80 ATA1
If you have any demand for our products please feel free to contact me.
| Application: | Motorcycle, Industry |
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| Function: | Speed Changing, Speed Reduction |
| Layout: | Parallel |
| Hardness: | Hardened |
| Installation: | Torque Arm Type |
| Type: | Circular Gear |
| Customization: |
Available
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Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
editor by CX 2023-06-01
China Box Differential Coupling Shaft Planetary Rack Helical Gear Bevel Worm Spur Gear Crown Pinion Plastic Timing Metal Solid Spiral worm gearbox china
2023-05-06
China 90 Degree Shaft Fcndk 075 Worm Gear Box helical worm gearbox
Merchandise Description
Modifying and broadcasting of major supplies
1. Human body, die-casting aluminum alloy
2. Worm shaft, twenty Crq metal, high temperature treatment
3. Worm gear, nickel bronze alloy
four. Aluminum alloy physique, sandblasting and floor anti-corrosion therapy
5. Cast iron entire body, painted with bIu RA5571.
Standard heart distance specification modifying and broadcasting
Middle distance: 130 (unit: mm).
Output gap/shaft diameter: 11, 14, eighteen, twenty five, 28, 35, 42, forty five (unit: mm)
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US $60 / UNIT | |
1 UNIT (Min. Order) |
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| Hardness: | Hardened Tooth Surface |
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| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
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| Samples: |
US$ 60/Piece
1 Piece(Min.Order) |
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US $60 / UNIT | |
1 UNIT (Min. Order) |
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
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| Samples: |
US$ 60/Piece
1 Piece(Min.Order) |
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What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by czh 2023-01-20
in Akure Nigeria sales price shop near me near me shop factory supplier Solid Shaft Output Helical Gear Reducer with Precise Grinding manufacturer best Cost Custom Cheap wholesaler
If you are intrigued in any of our items or would like to examine a possible order, make sure you really feel free to speak to us. assures the balance and regularity of the important perform of parts. Service & Good quality controlWe source in depth drawings and provide each time essential. KPC Sequence helical EPTT is a new technology product which created basing on the modular technique, It can be connected respectively with motors this sort of as IEC stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has four kinds(01-02-03-04),EPTT from .12kw to four.0kw, ratio from three.66 to 58.09, Max torque from 120Nm to 500Nm.It can be join discretionary(foot or flange) and use multi-mounting positions accordingly. This item is widely utilised in textile, foodstuff, EPTTrage,tobacco, EPTT EPTT fields,and many others.
Merchandise Attributes
- Modular construction
- Substantial efficiency
- Exact grinding, lower sound
- Compact structural design
- Univeral mounting
- Aluminium housing, ligEPTT in bodyweight
- EPTTize and grinding hardened EPTTs, tough
- Multi-construction, can be merged in various forms to meet numerous EPTT situation
- Set up:
one.Foot-mounted
two.Output Flange-mounted
three.B14 Flange-mountedDesigns:
KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P - KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P
| EPTT Choosing TABLES | |||||||||
| KPC01.. | n1=1400r/min | 120Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
| [r/min] | [Nm] | [N] | |||||||
| 26 | 120 | 2600 | fifty three.33 | one hundred sixty/three | |||||
| 31 | one hundred twenty | 2600 | 45.89 | 413/9 | |||||
| 35 | one hundred twenty | 2600 | forty.10 | 3248/81 | |||||
| 39 | 120 | 2560 | 35.47 | 532/15 | |||||
| 49 | 120 | 2380 | 28.fifty | 770/27 | |||||
| 59 | one hundred twenty | 2230 | 23.fifty six | 212/nine | |||||
| seventy one | one hundred twenty | 2100 | 19.83 | 119/six | |||||
| seventy eight | ninety | 2030 | seventeen.86 | 1357/seventy six | |||||
| ninety six | one hundred twenty | 1900 | 14.62 | 658/45 | |||||
| one hundred and one | ninety | 1860 | thirteen.eighty* | sixty nine/five | |||||
| 118 | 120 | 1770 | 11.ninety | 2464/207 | |||||
| 143 | 120 | 1660 | nine.81 | 1148/117 | |||||
| 153 | 80 | 1630 | 9.17 | 1219/133 | |||||
| 181 | 80 | 1540 | seven.72 | 1173/152 | |||||
| 246 | 70 | 1390 | 5.69 | 1081/190 | |||||
| 302 | 70 | 1290 | four.63 | 88/19 | |||||
| 366 | 70 | 1210 | three.82 | 943/247 | |||||
| KPC02.. | n1=1400r/min | 200Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
| [r/min] | [Nm] | [N] | |||||||
| 26 | two hundred | 4500 | fifty four.00* | 54/one | |||||
| thirty | 200 | 4500 | 46.46* | 3717/eighty | |||||
| 34 | two hundred | 4500 | 40.60* | 203/five | |||||
| 39 | two hundred | 4270 | 35.91* | 3591/100 | |||||
| forty eight | two hundred | 3970 | 28.88* | 231/8 | |||||
| fifty nine | 200 | 3730 | 23.85* | 477/20 | |||||
| 70 | 200 | 3520 | 20.08* | 3213/160 | |||||
| 82 | one hundred forty | 3330 | 17.10 | 3009/176 | |||||
| 95 | two hundred | 3180 | fourteen.81* | 2961/200 | |||||
| 106 | 140 | 3060 | 13.21 | 2907/220 | |||||
| 116 | 200 | 2970 | twelve.05 | 1386/one hundred fifteen | |||||
| 141 | two hundred | 2780 | 9.ninety three | 2583/260 | |||||
| 159 | 120 | 2670 | eight.seventy eight | 2703/308 | |||||
| 189 | a hundred and twenty | 2520 | seven.39 | 2601/352 | |||||
| 257 | a hundred | 2280 | five.45 | 2397/440 | |||||
| 316 | one hundred | 2120 | 4.43 | 102/23 | |||||
| 383 | 80 | 1990 | three.66 | 2091/572 | |||||
| KPC03.. | n1=1400r/min | 300Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 71B5/B14 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 |
| [r/min] | [Nm] | [N] | |||||||
| 24 | three hundred | 6000 | fifty eight.09 | 639/eleven | |||||
| 28 | three hundred | 6000 | fifty.02 | 2201/forty four | |||||
| 32 | 300 | 6000 | 43.75 | 4331/99 | |||||
| 36 | 300 | 6000 | 38.73 | 426/eleven | |||||
| 40 | three hundred | 5860 | 34.sixty two | 4189/121 | |||||
| forty nine | three hundred | 5480 | 28.30 | 4047/143 | |||||
| 64 | 280 | 5571 | 21.78 | 1917/88 | |||||
| eighty one | 280 | 4660 | seventeen.33 | 3621/209 | |||||
| ninety three | 260 | 4440 | fifteen.06 | 497/33 | |||||
| 113 | 260 | 4160 | 12.37 | 1633/132 | |||||
| 136 | 240 | 3910 | ten.28 | 3053/297 | |||||
| 177 | one hundred eighty | 3590 | 7.ninety three | 1269/160 | |||||
| 222 | 180 | 3320 | six.31 | 2397/380 | |||||
| 255 | a hundred and fifty | 3170 | five.48 | 329/60 | |||||
| 311 | a hundred and fifty | 2970 | four.50 | 1081/240 | |||||
| 374 | 150 | 2790 | three.seventy four | 2571/540 | |||||
| KPC04.. | n1=1400r/min | 500Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
| [r/min] | [Nm] | [N] | |||||||
| 24 | 500 | 8000 | 58.09 | 639/eleven | |||||
| 28 | five hundred | 8000 | fifty.02 | 2201/44 | |||||
| 32 | five hundred | 8000 | forty three.seventy five | 4331/ninety nine | |||||
| 36 | five hundred | 8000 | 38.73 | 426/11 | |||||
| forty | 500 | 7950 | 34.62 | 4189/121 | |||||
| 49 | 500 | 7430 | 28.30 | 4047/143 | |||||
| sixty four | 480 | 6810 | 21.78 | 1917/88 | |||||
| eighty one | 480 | 6310 | seventeen.33 | 3621/209 | |||||
| 93 | 460 | 6571 | fifteen.06 | 497/33 | |||||
| 113 | 460 | 5640 | 12.37 | 1633/132 | |||||
| 136 | 440 | 5300 | ten.28 | 3053/297 | |||||
| 177 | 260 | 4860 | 7.93 | 1269/160 | |||||
| 222 | 260 | 4510 | 6.31 | 2397/380 | |||||
| 255 | 230 | 4300 | five.forty eight | 329/60 | |||||
| 311 | 230 | 4030 | four.fifty | 1081/240 | |||||
| 374 | 200 | 3780 | three.74 | 2571/540 | |||||
- Company Brief INTRODUCTION:
We are a professional EPTT manufacturer found in EPTTizhou, EPTT province.
Our major goods is full variety of RV571-one hundred fifty worm EPTTs , also supplied hypoid helical EPTT, Pc models, UDL Variators and AC EPTTs.
EPTT are broadly utilised for apps this sort of as: foodstuffs, EPTT, EPTT, chemicals, pharmacy, plastics, paper-generating, development EPTTry, metallurgic EPTT, environmental safety engineering, and all kinds of automated strains, and assembly traces.
With quickly supply, superior after-product sales support, EPTT creating faXiHu (West Lake) Dis.Hu (West Lake) Dis.ty, our merchandise offer well the two at residence and overseas. We have exported our EPTTs to SouthEPTT Asia, EPTTern Europe and the Middle EPTT and so on.Our intention is to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and innovate on the foundation of large quality, and EPTT a excellent track record for EPTTs.WORKSHOP:
EXHIBITIONS:
-
FAQ:
- 1.Q:Can you make as for each consumer drawing?
A: Yes, we offer EPT service for buyers appropriately. We can use customer’s nameplate for EPTTes.
two.Q:What is your conditions of payment ?
A: thirty% deposit before manufacturing,harmony T/T just before shipping and delivery.
three.Q:Are you a investing business or maker?
A:We are a manufacurer with EPTT tools and experienced employees.
four.Q:What is actually your manufacturing ability?
A:8000-9000 PCS/Month
four.Q:What is your MOQ?
A: one pcs
five.Q:Totally free sample is available or not?
A:Of course, we can source free sample if customer agree to shell out for the courier EPTT
six.Q:Do you have any certificate?
A:Yes, we have CE certification and SGS certificate report.
Make contact with data:
Ms Lingel PanFor any questions just feel cost-free ton contact me. Many many thanks for your type interest to our company!
China manufacturer & factory supplier for K in Villavicencio Colombia series 90 degree hollow shaft bevel helical gear electric motor speed reducer reverse gear box for motorcycle With high quality best price & service
engineering class chains & precision roller chains. Single strand chain, multi-strand chains, double pitch chains, corrosion resistant chains, self-lubricating chains, attachment chains, leaf chains, and specialty chains.There is a specialized heart of province level, EPG academician doing work station, experiment station for EPG post doctors, and countrywide 863 plan established up in EPG team. With these platforms and sturdy technical potential, the a lot more than 400 professionals have developed all range of particular substantial precise and high toughness items, executed mold programs for crucial components in the automobile and countrywide business revitalizing software, ensuing a lot more than 5000 designed more than, amid which 33 items are autonomous patent technological innovation with 4 patent authorized .
Overview
Quick Particulars
- Applicable Industries:
-
Developing Content Retailers, Manufacturing Plant, Equipment Fix Stores, Farms, Vitality & Mining, Construction operates
- Location of Origin:Zhejiang, China
- Model Name:
-
OEM
- Gearing Arrangement:
-
Helical
Our organization has strong economic power, builds up a technician team contingent with high high quality, possesses the creation assembly line of technicalization in China and perfect program checking on product high quality and runs marketing networks through the region.
- Output Torque:
-
ten~62800N.m
- Input Pace:
-
1450/960rpm
- Output Velocity:
-
14-280rpm
AT sequence with tri-lobe tube (triangular) The triangular tube condition is the most utilized, from light-weight to relatively heavy apps. In the case of programs with higher sliding, the R version with Rilsan coating is also available. AL sequence with two-lobe tubes (lemon).
- Ratio:
-
five.36~197.37
- Certification:
-
ISO9001-2008
- Mount Situation:
-
Foot Mounted
- Bearing:
-
LYC, HRB,ZWZ,NSK
Source Capability
- Offer Capacity:
- five hundred Unit/Models for each Month
Packaging & Shipping
- Packaging Details
- Wood packing containers , Cantons packed in 1 pallet
- Port
- Ningbo Port, Shanghai Port
-
Guide Time
: -
Amount(Containers) 1 – 10 >10 Est. Time(days) 10 To be negotiated
On-line Customization
K Collection Helical Bevel Reduction Gearbox
Attributes of items
one. Hugely Standard Modular Made: The products are simply connected with and driven by distinct types of motors and different enter energy. The exact same sort geared motor can be tailored to optioned powers of motors. It is consequently straightforward to comprehend diverse answer for different requirements.
2. Ratio: Highlighted many carefully divided ratios and broad assortment of them. Extremely huge ultimate ratios can be attained via mixed unites to attain extremely low output speeds.
3. Mounting Arrangement: No stringent limitation to the mounting arrangement.
four. Large Power, Compact Dimension: Housings are produced of high toughness cast iron. Gears and shaft gears are concluded with fuel carburizing method and precise grounding to sequentially get substantial loading capacity of per particular quantity.
five. Lengthy Services Lifestyle: Underneath the issue of properly picking sort dimensions and the normal routine maintenance and use, main components (expect individuals very easily-disabled areas) can very last as long as up to a lot more than twenty five,000 hrs. Very easily-disabled components contain lubricating oil, oil seals, and bearings.
six. Reduced Sounds: All key components are concluded by exactly machining, precise assembly, and lastly tested, and consequently, fairly reduced noise is reached.
7. HighThe whole portfolio is offered at limited discover, even in massive unit volumes. A fast and reputable services completes our offerings. Efficiency: The efficiency of gear device can reach ninety five%, The efficiency of worm equipment device can get to 89%.
eight. Big radial loading capacity.
9. Axial load capability of up to 5% of radial load.
|
Product: |
K Sequence – Foot-mounted, strong shaft output |
|
Housing |
Solid Iron |
|
Enter electricity |
.12-200kw |
|
Output torque |
ten-61900N.m |
|
Output velocity |
.08-261rpm |
|
Bearing |
C&U Bearing,NSK,SKF or on ask for |
|
Ratio |
5.36~178.37 |
|
Set up Type |
Foot, Flange, Shaft Mounted |
|
Seal |
SKF,CTY,CFW or on request |
|
Gears |
Helical-bevel Gears |
|
Enter Configurations |
Equipped with Electric powered Motors |
|
Relevant Motors |
One Period AC Motor, Three Phase AC Motor |
|
Output Configurations |
Strong Shaft Output |
|
nstallation |
Foot-mounted |
|
Lubrication |
Oil-bathtub and Splash Lubrication |
Set up Technique
For more versions, you should speak to us！
Advocate Goods
Business Info
Merchandise packaging
FAQ
China manufacturer & factory supplier for Hollow in As-Suways Egypt shaft torque-arm parallel shaft helical gear reducer With high quality best price & service
EPG roller chain fulfills or exceeds ANSI expectations and is manufactured in ISO qualified factories. As is the case with our pillow block bearings and ball bearings, our roller chain components are analyzed prior to shipment to insure top quality. The roller chain areas and roller chains we supply are pre-stretched to insure you have minimal sag. It also will come with sound rollers, guaranteeing that it is of the optimum good quality.Our primary goods are chain , gears, sprocket, Needle Roller bearings, Cylindrical Roller Bearings, Rod end Bearings, Spherical simple bearings, Keep track of roller Bearings for Guideway, Roller Bearings, Merge Bearings for forklifts, H2o Pump Bearings, SNR Automobile Bearings and all sorts of Spherical Bearings.
Overview
Quick Specifics
- Relevant Industries:
-
Producing Plant
- Solution identify:
-
Hollow shaft torque-arm parallel shaft helical equipment reducer
- Output Kind:
-
Flange Output
- Housing content:
-
Iron Casting
- Market Use:
-
SUGAR
- Housing:
-
solid iron
- Kind:
-
helical
Supply Capacity
- Supply Capability:
- 500 Set/Sets for every Thirty day period
Packaging & Shipping and delivery
- Packaging Details
- Anti-rust painted +plastic film wrapped +picket plywood asked for boxes with pallet
- Port
- ningbo and and so forth.
-
Guide Time
: -
Quantity(Packing containers) A velocity reducer, usually referred to as a equipment box, is an enclosed mechanical system that makes use of gearing to lower speeds and enhance torque on a drive. A worm gear reducer, or worm gearbox, is the most typically located pace reducer. Usually a worm equipment reducer will be mounted or coupled to an electrical motor. Worm equipment reducers are obtainable in a broad array of types, configurations and ratio’s. Worm equipment reducers are utilized in all industries, and occur in sizes from a number of kilos to several tons for weighty industrial purposes.
one – 9999 >9999 Est. Time(times) twelve To be negotiated
Online Customization
Merchandise Description
|
Item Identify |
Hollow shaft torque-arm parallel shaft helical gear reducer |
|
Content |
Excellent alloy steel for gear, Large rigidity for scenario The company was accredited by ISO9001:2008 Good quality Management Program. |
|
Coloration |
Requirement |
|
Regular |
ISO9001 |
|
Manufacturer |
YND |
Goods Show
Our Firm
Factory
Workshop
Warehouse
Crew
Packing & Shipping and delivery
Packing Specifics : Packing,1set/carton
Shipping and delivery Specifics : 3-thirty times following order
1. Specific logistics packaging
two. Appropriate carton size
3. Shock bubble movie
four. Specialist placement
five. Expert shock
6. Total package
Our Certifications
Application
Connected Merchandise
forward reverse gearbox transmission pace reducer
R atv reverse helical gearbox with motor
PLE Precision Planetary Gearbox
FAQ
Q: Are you investing business or maker ?
A: We are manufacturing facility.
Q: How prolonged is your supply time?
A: Usually it is 5-10 times if the products are in inventory. or it is fifteen-20 days if the merchandise are not in inventory, it is in accordance to quantity.
Q: Do you supply samples ? is it totally free or further ?
A: Of course, we could offer the sample for cost-free demand but do not spend the price of freight.
Q: What is your terms of payment ?
A: thirty% T/T in progress ,equilibrium ahead of shippment.
If you have one more question, pls feel free of charge to contact us as underneath:
AT collection with tri-lobe tube (triangular) The triangular tube condition is the most used, from light-weight to fairly hefty programs. In the scenario of programs with substantial sliding, the R variation with Rilsan coating is also obtainable. AL sequence with two-lobe tubes (lemon).